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pix Chair of Machine Parts and Materials Handling
Research Group for Off-Road Machines

Entdeckungen 1 Entdeckungen 2 Entdeckungen 3 Entdeckungen 4 Entdeckungen 5
 
 
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Labs & Facilities » Home

Our Test Bay

The best example for a successful reduction from scientific theory to practical application is our test bay shared by the Chair of Machine Parts and Materials Handling and the Research Group for Off-Road Machines. Besides some test benches which were especially developed for substantiated validation of theoretical basic approaches in the field of fundamental research, the institute also has numerous devices for standard tests, which are shown in this flyer. Furthermore, an adaptation, extension or new development of test benches is also made possible in a framework of cooperation.

The test bay covers the main research areas like service strength, wheel-rail-systems, tribological mechanical systems as well as vibro acoustics. Our test stands are all equipped with computer aided measured value acquisition combined with automated post test evaluation. Their task orientated adaptation combined with our experience in the field of test planning ensures an efficient workflow. Highly qualified technicians also guarantee an ideal testing support.

Furthermore LMF and BMT feature a variety of sensors for measuring acceleration, displacement, force, stress, torque, pressure, acoustic pressure and acoustic intensity.

This site gives you a short overview of the testing stands and the measurement equipment at LMF and BMT.

Further this information can also to be found in the accordant flyer. For download, click below:

Vibro-Acoustics

Tribo-mechanical systems

Acoustic System Identification

Acoustic and vibration measurement of machines and equipment according to DIN 45 635



Measurements
  • determination of sound power levels of machines and equipment by means of sound pressure and sound intensity measurements
  • detection of sound sources using surface-scanningmeasurements of sound pressure and intensity
  • vibration measurements using accelerometers
  • test stand for experimental modal analysis
  • extensive stationary and mobile instrumentation and computer technology to be used for various noise and vibration measurements
  • on-site measurements with specially equipped measurement car

Applicable in...

...Laboratory Environment
  • absorbing acoustics laboratory with a capacity of 135 m³ and removable ceiling; connection capabilities for hydraulic and electric devices

...Open-Air Test Sites
  • measurement of exterior noise in order to identify and characterize (single or multiple) sound sources
  • measurement of interior noise (e.g. vehicle cabins) in order to determine the characteristics of the sound field
Testing Facility for Assemblies and Components

Hydraulic test stand for investigation of wear in spherical plain bearings



Essential Attributes
  • installation of arbitrary commercial spherical plain bearings (di = 35 mm)
Characteristical Data
  • possible loads: static 78 kN, alternatively tumescent loads
  • maximal pivoting angle: ±12.5° with construction limitation of ±15°
  • max. sliding velocity: 20.5 mm/s (saw tooth)
  • pivoting frequency: 1 Hz, intermittent operation possible

Tribological Pairing Test Rig

Electromechanic tribological pairing test stand for investigations on friction coefficient und wear


Essential Attributes
  • useable for basic tests on tribological pairings
  • nearly sinusoidal oscillating sliding movement
  • measuring of friction coefficient and wear while running

Characteristical Data
  • adjustable normal force: 0 ... 50 kN
  • frequency of sliding movement: 0 ... 1 Hz
  • amplitude of sliding movement: 0 ... 50 mm
  • average sliding velocity: 0 ... 200 mm/s

Wheel-Rail

Service strength

Wheel–Rail–Testing-Sets

Testing stands for working life tests and measurement of the abrasions of metallic or plastic wheels


Essential Attributes
  • possibility to generate driving power to the wheels -> tangential slippage
  • adjustable skewing angle -> axial slippage
Characteristical Data
  • diameter of the drum: 2000 mm
  • maximum contact force of the wheel: 150 kN
  • maximum speed: 10 m/s
  • nominal strength of rail: 690 N/mm² & 880 N/mm²

Roll Testing Stand

Testing Stand for working life and tribology tests on wheel-rail and roller-chain systems



Essential Attributes
  • the wheels and rollers are fixed as pairs, the girder of rail resp. chain is hydraulic moved
  • simple adaptation of different rollers respectively wheels and girders of wheel and chain with individual fitting parts.

Characteristical data
  • rollers respectively wheels may be compressed as pairs up to 500 kN
  • maximum move distance for each direction : 1000 mm
  • maximum moving speed about 0,5 m/s, i.e. one double stroke lasts about 4 seconds.
Multiaxial Test Stand for Torsion and Bending

Test stand for experimental assessment of service life of test specimens under simultaneously acting dynamic rotational bending loads and torsion



Main Features
  • arbitrary characteristics of rotational bending and torsional moments (amplitude, mean value, frequency)
Achievable Loads and Frequencies
  • each servo cylinder 6 kN static; ± 4 kN dynamic at 10 Hz
  • stat. bending moment 1200 Nm; dynamic ± 800 Nm
  • stat. torsional moment 1500 Nm, dynamic ± 1000 Nm
  • each servo cylinder has up to ± 5 mm of amplitude

Dynamic Test Stand for Wire Ropes

Test stand for static and dynamic tensile tests of wire ropes and rope connectors



Main Features
  • static and dynamic tensile tests of wire ropes and rope connectors
  • static and dynamic tensile tests of chains and other machine parts

Characteristical Data
  • maximum static tensile force: 1000 kN
  • maximum dynamic tensile force: 600 kN
  • maximum test frequency: 4 Hz
  • maximum length of test specimen: 3100 mm

 
 
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